Analyzing the Best Cutting Parameter Configurations for Acrylic and Plywood Materials with an 80W CO2 Laser Engraving and Cutting Machine
DOI:
https://doi.org/10.53797/jthkks.v6i2.8.2025Keywords:
Laser, CO2, Plywood, AcrylicAbstract
CO2 laser engraving and cutting machines is often popular among creative artists. The machine's ability to form logos, text, drawings, and much more allows artists to produce more complex artwork quickly. CNCKB Industry (CNCKB), a local machine manufacturer, has successfully produced several models of this machine to meet demand. However, research on the ideal parameters based on the workpiece material used and the cutting accuracy produced using this machine is limited. This study aims to identify the ideal parameters for cutting plywood and acrylic of different thicknesses and to determine the accuracy of the cutting results. A powerful 80W CO2 laser engraving cutting machine was used to conduct this study. Basic circular shapes with diameters of 10 mm, 20 mm, 30 mm, 40 mm, and 50 mm were cut from 3 mm and 5 mm thick plywood and acrylic workpieces. The study findings indicate that the ideal cutting parameters for 3 mm plywood are a laser head speed of 20 mm/s with a laser power of 30%. For 5 mm thick plywood, the ideal cutting parameters are a laser head speed of 25 mm/s with 50% laser power. For acrylic workpieces, the ideal parameters for cutting 5 mm thick material are a laser head speed of 5 mm/s with 50% laser power. Meanwhile, for 3 mm acrylic, the laser head speed is 10 mm/s with a laser power of 30%. The study findings also show that the cutting accuracy for both materials is within a difference range of 97% to 99.7%. In conclusion, the ideal parameters for cutting plywood and acrylic materials depend on the thickness of the workpiece and the type of material used. Additionally, the cutting accuracy using the machine produced by CNCKB is in the range of 97% to 99.7% of the desired dimensional size.
Downloads
References
Ahmed, H. M., & Kamaruddin, S. (2021). Effect of laser cutting parameters on the quality of mild steel and stainless-steel using CO₂ laser. High Science & Technology Journal (HST), 5(2), 97–108.
Choudhury, I. A., & Shirley, S. (2010). Laser cutting of polymeric materials: An experimental investigation. Optics & Laser Technology, 42(3), 503–508. doi: 10.1016/j.optlastec.2009.09.009
Giri, H., Asroni, A., & Budiyanto, E. (2022). Analisa kerja mesin CNC laser cutting CO₂ 2 axis berbasis MACH3 pada variasi pemotongan. ARMATUR: Artikel Teknik Mesin & Manufaktur.
Klassen, T., & Hoche, H. R. (2020). Influence of process parameters on kerf geometry and cut quality in CO₂ laser cutting of metals. Applied Sciences, 10(14), 4956. doi: 10.3390/app10144956
Kumar, A., & Singh, R. (2020). Effect of process parameters on quality of laser cutting for plywood. International Journal of Advanced Manufacturing Technology, 107, 1141–1152. doi: 10.1007/s00170-020-04960-3
Kumar, R., Mehta, D., & Bansal, S. (2021). Experimental analysis of CO₂ laser cutting process for acrylic sheet using design of experiments. Materials Today: Proceedings, 47, 1632–1637. doi: 10.1016/j.matpr.2021.04.059
Kumar, S., & Dubey, A. K. (2020). Laser beam machining: A review on process parameters, modeling and optimization techniques. Materials and Manufacturing Processes, 35(13), 1481–1500. doi: 10.1080/10426914.2020.1784930
Lee, J. (2021). CO₂ lasers. In K. Sugioka (Ed.), Handbook of laser micro- and nano-engineering (pp. 1–25). Springer. doi: 10.1007/978-3-030-58621-8_36
Lee, J., Park, K., & Kim, H. (2020). Application of CO₂ laser cutting in artistic design manufacturing. Materials and Design, 192, 108768. doi: 10.1016/j.matdes.2020.108768
Lim, Y. S., Noor, M. M., & Saad, M. (2021). Dimensional accuracy and surface quality in CO₂ laser cutting of acrylic. Journal of Applied Engineering Science, 19(4), 1067–1075. doi: 10.5937/jaes0-28282
Meijer, J. (2004). Laser beam machining (LBM): State of the art and new opportunities. Journal of Materials Processing Technology, 149(1–3), 2–17. doi: 10.1016/j.jmatprotec.2003.11.051
Mokhtar, A. N., Salleh, M. A. M., & Noor, M. M. (2022). Effects of laser parameters on plywood cutting using CO₂ laser. International Journal of Advanced Manufacturing Technology, 120(3–4), 1241–1253. doi: 10.1007/s00170-021-08159-3
Nugroho, A., & Rachman, F. (2018). Analisa pengaruh kecepatan potong terhadap hasil pemotongan laser CO₂ pada bahan akrilik. Armatur Journal, 2(2), 65–71. doi: 10.24127/armatur.v2i2.1446
Palanisamy, R., Palanisamy, M., & Muthu, S. (2023). Parametric and heat affected zone study on CO₂ laser cutting of acrylic. MethodsX, 10, 102057. doi: 10.1016/j.mex.2023.102057
Rahman, M. N., Othman, R., & Aziz, N. (2022). Experimental investigation on CO₂ laser cutting machine accuracy for composite materials. Engineering Science and Technology: An International Journal, 25(1), 55–64. doi: 10.1016/j.jestch.2021.07.001
Saini, P., & Dureja, J. S. (2020). Laser cutting of natural fiber composites and wood-based panels: A review. Journal of Manufacturing Processes, 58, 1111–1128. doi: 10.1016/j.jmapro.2020.09.006
Shanmugam, R., Ramakrishnan, R., & Rajesh, S. (2021). Effect of process parameters on laser cutting characteristics of wood-polymer composite (WPC). IOP Conference Series: Materials Science and Engineering, 1057(1), 012058. doi: 10.1088/1757-899X/1057/1/01205
Suryana, D., & Yusuf, H. (2019). Pengaruh daya laser dan tekanan gas terhadap kualitas hasil potongan menggunakan laser CO₂ pada bahan stainless steel 304. Armatur Journal, 3(1), 12–20. doi: 10.24127/armatur.v3i1.1935
Sutton, S., Kolko, J., & Leclerc, J. (2019). Material response to laser cutting: An industrial perspective. Procedia CIRP, 81, 1009–1014. doi: 10.1016/j.procir.2019.03.242
Tahir, A. F. M., & Rashid, A. R. (2016). Experimental evaluation of CO₂ laser cutting quality of UHSS using oxygen as an assisted gas. Jurnal Teknologi (Sciences & Engineering), 78(6–13), 69–75.
Yilbaş, B. S., & Shuja, S. Z. (2006). Experimental investigation of carbon dioxide (CO₂) laser cutting parameters. Optics & Laser Technology, 38(1), 14–24. doi: 10.1016/j.optlastec.2005.03.007
Yilbas, B. S., Arif, A. F. M., & Aleem, B. J. A. (2017). Laser cutting of engineering materials. Springer. doi: 10.1007/978-3-319-54112-3
Downloads
Published
How to Cite
Issue
Section
License
Copyright (c) 2025 Mohd Nasaei Shahid Othman, Norashady Mohd Noor, Faris Hadzre Mohd Azman

This work is licensed under a Creative Commons Attribution-NonCommercial-ShareAlike 4.0 International License.